Clean-in-Place Automation
Automated CIP sequences with intelligent chemical dosing, water and energy optimisation, and full regulatory compliance — reducing cleaning time by up to 30% while ensuring hygienic standards.
Complete CIP Management
Everything you need for automated, compliant, and resource-efficient clean-in-place operations.
Automated CIP Sequences
Recipe-driven cleaning sequences with configurable rinse, wash, and sanitise phases. Supports multiple CIP circuits with automatic valve sequencing and flow verification.
Chemical Dosing Control
Intelligent chemical concentration management with conductivity-based dosing, titration feedback, and automatic chemical inventory tracking to minimise waste.
Water & Energy Optimisation
Recover and reuse rinse water, optimise heating cycles, and minimise resource consumption with intelligent scheduling and cascade rinse recovery systems.
Compliance & Validation
Automated CIP validation reports with temperature, flow, conductivity, and chemical concentration records meeting EHEDG, 3-A, and FDA hygiene standards.
Circuit Management
Visual CIP circuit configuration with drag-and-drop route building, valve matrix management, and interlock verification to prevent cross-contamination.
Real-Time Monitoring
Live CIP execution dashboards with phase progression, parameter trending, alarm management, and operator acknowledgement tracking.
From Circuit Design to Compliance
1. Circuit Design
Define CIP circuits by selecting equipment, valves, and routing paths. MAVEN CIP automatically generates valve sequences and verifies interlocks to ensure safe, complete cleaning coverage.
- Visual circuit builder with equipment library
- Automatic valve sequence generation
- Interlock verification and conflict detection
2. Recipe Execution
Execute CIP recipes with real-time monitoring of temperature, flow rate, conductivity, and chemical concentration. Automatic phase transitions ensure each cleaning step meets its quality criteria.
- Phase-based execution with quality gates
- Real-time parameter monitoring and trending
- Automatic deviation detection and hold management
3. Reporting & Analytics
Generate compliance reports automatically after each CIP cycle. Track chemical usage, water consumption, and energy costs over time to identify optimisation opportunities.
- Automated post-CIP compliance reports
- Chemical usage and cost tracking
- Water and energy consumption analytics
Under the Hood
| Sequences | Pre-rinse, Caustic, Acid, Sanitise, Final Rinse (configurable) |
| Control | Temperature, Flow, Conductivity, pH, Concentration |
| Dosing | Conductivity-based, Titration feedback, Volumetric |
| Compliance | EHEDG, 3-A SSI, FDA 21 CFR 110/117, EU 852/2004 |
| Communication | OPC DA, OPC UA, Modbus TCP, Profinet |
| Platform | Windows Server 2016+ |
| Integration | DCS, SCADA, MES, Chemical inventory |
| Recovery | Cascade rinse, Chemical recovery, Heat recovery |