Energy Optimisation for Process Plants
One energy co-pilot for every process plant — furnaces, kilns, mills, compressors, motors, and steam systems. Reduce specific energy through APC-driven optimisation, equipment-level intelligence, and savings forecasting, tuned to your industry.
Energy Operations Co-Pilot
Energy operations across your full process flow — from raw material handling through thermal processing to finishing — with savings visibility at every stage.
Real-Time Energy Monitoring
Live kW, kWh, m³, and tonnes streamed from controllers and meters into one operations view — equipment-level granularity with engineering units and normal ranges.
APC Energy Mode
Run the existing MAVEN APC controller in Energy objective — advisory or closed-loop — to push setpoints toward minimum specific energy without touching production rate or quality limits.
Equipment-Level Insights
APM-style health, performance, and energy KPIs for every motor, fan, pump, and heat-using asset. See where energy is wasted and which assets need attention.
Savings Forecast
Built-in forecaster shows projected daily, monthly, and annual savings against baseline — so the value of every setpoint change is visible to operators and management.
Trends & Historian
Built-in high-performance time-series historian with high-resolution trends, roll-ups, and side-by-side comparisons. Drill into any KPI from any time window.
KPI Dashboards & Alerts
Production-rate-normalised KPIs, SEU-level breakdown, deviation alerts, and management-ready reports — all integrated with mAvenIt for natural-language queries.
One Product, Tuned to Your Industry
The same energy co-pilot, pre-configured with industry-specific models, KPIs, and optimisation strategies.
Steel
Arc furnaces, reheat furnaces, rolling mills, and auxiliary plant — shave arc-time and land melt-downs in the cheapest tariff windows.
Cement
Kilns, raw mills, cement mills, fans, and clinker coolers — reduce kWh/t and kcal/kg clinker with combustion control and alternative-fuel handling.
Glass
Regenerative and oxy-fuel furnaces, forehearths, and lehrs — trim combustion air, optimise electric boost, and manage cullet ratios.
Pulp & Paper
Digesters, recovery boilers, evaporators, paper machines, and steam systems — cut GJ/tonne with steam balancing and CHP dispatch.
Industrial Machinery
Compressed air systems, motors, VFDs, pumps, and rotating equipment — minimum specific energy across every shift.
Your Process
Any energy-intensive operation with controllers and meters — the co-pilot configures around your equipment, tariffs, and production KPIs.
